From the engine to the hydraulic system, discover the components that protect a forklift and keep it operating reliably, shift after shift.
Every day, a forklift handles tonnes of materials, travels hundreds of metres and performs thousands of lifting cycles. It is one of the most widely used machines in industrial and logistics environments, where efficiency and operational continuity are essential.
Behind every movement, however, is a network of components working quietly to protect the engine, hydraulic system and fuel supply system.
Mapping Forklift Protection
Let’s Take a Closer Look
1. Air Filter
The engine continuously draws in air during operation. Even in indoor environments, dust, pallet debris, packaging fibres and other particles may be present, potentially affecting engine performance over time.
The air filter captures these contaminants before they reach the engine.
Protects: Engine and turbocharger.
2. Fuel/Water Separator
In diesel-powered forklifts, the separator removes water from the fuel, helping prevent corrosion and damage to fuel injection system components.
Protects: Fuel pump, injectors and engine.
3. Fuel Filter
The fuel filter removes remaining impurities, ensuring a clean and consistent fuel supply.
Protects: Fuel supply system.
4. Oil Filter
Engine oil lubricates all moving parts within the engine. The oil filter captures contaminants and metal particles generated during operation.
Protects: Crankshaft, pistons, bearings and turbocharger.
5. Hydraulic Filter
The hydraulic circuit is at the heart of the lifting system. Every lifting and handling cycle depends on the cleanliness of the hydraulic fluid.
The filter removes contaminants from the oil that could otherwise damage pumps, valves and cylinders.
Protects: The entire hydraulic system.
6. Hydraulic Tank Breather Filter
During operation, the hydraulic oil level continuously changes, requiring the reservoir to breathe.
The breather filter prevents dust and contaminants from entering the hydraulic circuit.
Protects: Hydraulic circuit.
7. Blow-by System
In certain applications, the blow-by system separates oil from crankcase gases, helping keep the engine clean and reduce emissions.
Protects: Engine and air intake system.
8. Hose Clamps
Vibrations and continuous operation place considerable stress on every connection.
Reliable hose clamps ensure secure connections and help reduce the risk of leaks.
Protects: Circuit integrity.
9. Thermoplastic Hoses
Thermoplastic hoses transport pressurised fluids, providing reliability and resistance even in demanding operating conditions.
Protects: Operational continuity and system safety.
Did You Know?
A forklift can perform thousands of lifting cycles during a single work shift. Even minor contamination within the hydraulic circuit can compromise system efficiency and increase the risk of failures and unplanned downtime.
In Summary
Behind every pallet moved, there is much more than an engine or a hydraulic system. There is a combination of filtration systems and technical components working continuously to protect the machine, reduce wear and ensure consistent performance over time.
At Borserini, we support manufacturers, maintenance workshops and material handling operators with filtration solutions and technical components designed to improve equipment reliability, safety and operational continuity.
